aiXopt

aiXopt for Manufacturing

What if your lines don't just run smoothly during the early shift?

aiXopt ensures that your machines are always perfectly set for your current production goals, whether for high-variance or high-volume production.

What aiXopt can do for you

productivity
+0%

productivity

laser metal deposition

production defects
−0%

production defects

cold rolling

setup times
−0%

setup times

spinning

Too many production decisions are based on gut feeling.

In most plants, machine settings still come from experience, not from a system. That becomes a risk the moment complexity rises or this knowledge leaves the plant.

Manual work, not a system

>80% of machines are still operated manually, despite high levels of automation.

Source: more than 50 aiXopt discovery calls

Knowledge loss without replacement

By 2040, approx. 24% of skilled workers may retire, taking their knowledge with them.

Source: German Economic Institute (IW), Skilled labor supply 2040

Costly wrong settings

Approx. 23% of machine downtime is caused by incorrect operation.

Source: The Costs, Causes and Consequences of Unplanned Downtime, OnlineWhitePapers.com

How aiXopt transforms your production: from gut feeling to a data-driven process.

Today, the right machine settings depend on experience, time and a few individual experts. aiXopt turns this into a process that optimizes itself: data-driven, traceable and quickly back at the optimum whenever something changes.

Status quo
Manual

Manual data analysis

Data is evaluated by hand only sporadically and often goes unused. Links between settings and quality stay hidden.

Manual

Lengthy process setup

In every shift, for every product and material. Experienced setters spend hours on trial and error instead of keeping the line productive.

Manual

Limited adaptability

To customer requirements, energy prices, material costs, … When conditions change, settings often stay as they are, and potential is left on the table.

aiXopt
With aiXopt
Automated

Automatic analysis

aiXopt continuously generates and analyzes meaningful process data. Every production run delivers new insights, with no extra effort for your team.

Automated

Rapid optimization

Optimal machine settings within hours to days. A few targeted trial runs replace weeks of test series.

Running

Self-learning

When materials, products, requirements or customers change, aiXopt automatically finds the best possible settings. Your experts always keep the final say.

Real results. From running manufacturing processes.

Together with various partners, we have tested aiXopt in running plants. The figures come from actual operation, not from theory.

View references

Your machines can do more.
Let's find out how much.

Book a no-obligation call and find out where your biggest potential lies.